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How to change brush cutter line

Reloading the line is the most common brush cutter job — and easy once you've done it. Here's how to choose, wind and feed new line, and fix common feed problems.

1. Choose the right line

Match the line diameter to your machine and your growth: 1.65 mm for light lawn edging, 2.0 mm as an all-rounder, 2.4 mm for tough grass. Never exceed your head's maximum. See our trimmer line guide.

2. Open the head

With the engine off (and battery removed on cordless), press the tabs on the bump-feed head and lift off the cap to reach the spool. Note how the old line was routed before you remove it.

3. Wind the new line

  1. Cut a length of line (typically 3–5 m) and fold it in half if the spool has two channels.
  2. Hook the middle into the spool's anchor slot.
  3. Wind it on neatly in the direction of the arrow on the spool — tidy coils feed reliably.
  4. Leave the ends (about 10–15 cm) in the retaining notches so they don't unravel.

4. Re-thread and close

Feed the ends out through the eyelets in the head, drop the spool back in, and click the cap home. Give it a gentle pull to confirm the line feeds, and you're ready.

Fixing feed problems: if the line won't advance, it's usually wound the wrong way, too thick, or the coils have welded together from heat. Re-wind fresh line of the correct diameter in the arrow direction.

Prefer less fuss? A quality tap-and-go head makes reloading quick and reliable.

Frequently asked questions

How do I know what line diameter to use?

Check your machine's maximum line diameter (in the manual or on the head). Most take up to 2.0–2.4 mm. Using line that's too thick jams the head; too thin snaps quickly. See our trimmer line guide.

How much line should I wind on?

Fill the spool but don't overfill — leave a few millimetres of clearance so the line feeds freely. Wind it neatly in the direction of the arrow on the spool.

Why does my line keep breaking or not feeding?

Common causes are line that's too thin, old brittle line, welded coils from overheating, or winding it the wrong way. Use fresh line of the right diameter and wind it tidily in the arrow direction.

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